What Is a Tissue Paper Making Machine?<\/b><\/h2>\n
A tissue paper making machine is an industrial machine that converts large rolls of raw paper, known as jumbo rolls, into folded and cut tissues in the required sizes. It may also add embossing or printing, depending on the machine specifications.<\/p>\n
In facial tissue factories, the machine receives one or more layers of paper, then pulls them, adjusts their tension, and performs embossing and interfolding before cutting the product or transferring it to the cutting and packaging machine.<\/span><\/p>\n It is important to distinguish between two types of projects:<\/span><\/p>\n A facial tissue machine is typically used in converting factories, while producing paper from pulp requires a larger industrial line and different stages, including pulp preparation, forming, pressing, drying, and rewinding<\/span><\/p>\n There is no single machine that produces all types of tissue paper in the same way. Each product requires a configuration and equipment suited to its shape, intended use, and packaging method.<\/span><\/p>\n They are typically made from two or more plies and interfolded so that pulling out one tissue brings up the edge of the next. They can be packaged in cardboard boxes or flexible bags<\/span><\/p>\n They require different folds and sizes and may include printing or decorative embossing. They are used in homes, restaurants, hotels, and the hospitality sector.<\/span><\/p>\n They are usually packaged in bags and require precise control of the number of sheets and pack dimensions to match the package shape.<\/span><\/p>\n \u062a\u062d\u062a\u0627\u062c \u0625\u0644\u0649 \u062e\u0637 \u0645\u062e\u062a\u0644\u0641 \u064a\u0636\u0645 \u0625\u0639\u0627\u062f\u0629 \u0627\u0644\u0644\u0641\u060c \u0648\u0627\u0644\u0646\u0642\u0634 \u0623\u0648 \u0627\u0644\u062a\u062e\u0631\u064a\u0645\u060c \u0648\u062a\u0643\u0648\u064a\u0646 \u0627\u0644\u0631\u0648\u0644\u060c \u062b\u0645 \u0627\u0644\u062a\u0642\u0637\u064a\u0639 \u0648\u0627\u0644\u062a\u0639\u0628\u0626\u0629.<\/span><\/p>\n Some of their production stages are similar to those of toilet paper rolls, but they differ in dimensions, number of plies, paper strength, absorbency, and final roll size.<\/span><\/p>\n Therefore, the main product must be determined before requesting a quotation, not after purchasing the equipment.<\/span><\/p>\n You can explore tissue paper making machines and learn about the latest production lines suitable for your project.<\/p>\n The production process inside the machine goes through several interconnected stages:<\/span><\/p>\n The raw paper rolls are installed in the feeding units. The number of rolls varies according to the number of plies required in the final product.<\/span><\/p>\n The loading unit must allow the roll to be securely installed and maintain stable movement during operation.<\/span><\/p>\n The paper passes through a set of rollers that pull it toward the processing units. Proper tension control ensures consistent folding and prevents tearing and wrinkling.<\/span><\/p>\n If the tension is excessively high, the paper may tear, while if it is too low, the plies may move unevenly.<\/span><\/p>\n The paper plies may pass between embossing rollers that give the tissue a distinctive texture and appearance. Embossing may also help bond the plies together, depending on the system use<\/span><\/p>\n The embossing design should be selected according to the paper\u2019s softness, thickness, and the desired product identity<\/span><\/p>\n The machine creates consistent interfolded folds according to the product type. Accuracy at this stage is essential to ensure easy tissue dispensing and prevent multiple sheets from being pulled out at the same time<\/span><\/p>\n \u062a\u0642\u0648\u0645 \u0627\u0644\u0645\u0627\u0643\u064a\u0646\u0629 \u0628\u062a\u0643\u0648\u064a\u0646 \u0631\u0632\u0645 \u0628\u0639\u062f\u062f \u0645\u062d\u062f\u062f \u0645\u0646 \u0627\u0644\u0623\u0648\u0631\u0627\u0642. \u0648\u064a\u062c\u0628 \u0623\u0646 \u064a\u0639\u0645\u0644 \u0646\u0638\u0627\u0645 \u0627\u0644\u0639\u062f \u0628\u062f\u0642\u0629\u060c \u0644\u0623\u0646 \u0627\u062e\u062a\u0644\u0627\u0641 \u0627\u0644\u0639\u062f\u062f \u064a\u0624\u062b\u0631 \u0641\u064a \u062a\u0643\u0644\u0641\u0629 \u0627\u0644\u0639\u0628\u0648\u0629 \u0648\u062b\u0642\u0629 \u0627\u0644\u0639\u0645\u064a\u0644 \u0648\u0645\u0637\u0627\u0628\u0642\u0629 \u0627\u0644\u0645\u0646\u062a\u062c \u0644\u0644\u0645\u0648\u0627\u0635\u0641\u0627\u062a \u0627\u0644\u0645\u0639\u0644\u0646\u0629.<\/span><\/p>\n The folded napkin web may be transferred to a separate cutting machine or an in-line unit, where it is cut into packs of the final size.<\/span><\/p>\n The packs are packaged into boxes or bags, then sealed and prepared for sale. This stage can be carried out manually, semi-automatically, or fully automatically depending on the line's configuration.<\/span><\/p>\n When purchasing a tissue paper making machine, one must know whether the offer includes only the folding machine or an integrated line.<\/p>\n The line may consist of:<\/span><\/p>\n Comparing offers based on the machine name alone can be misleading, as a low-priced offer might lack equipment necessary to complete production.<\/span><\/p>\n Contact us today to schedule a free consultation, and our team will help you evaluate your project and choose the solution that best fits your production<\/b><\/a><\/p>\n The semi-automatic machine performs the basic manufacturing stages, while some handling, packaging, or raw material feeding operations rely on workers.<\/span><\/p>\n It may be suitable for projects starting with limited capacity, but it requires analyzing labor costs, actual production rates, and the consistency of quality level.<\/span><\/p>\n It links more stages within the production process and reduces manual intervention, which can help increase speed, improve product consistency, and minimize handling errors.<\/span><\/p>\n However, it requires:<\/span><\/p>\n It links manufacturing, cutting, conveying, and packaging within a single or semi-continuous production path. It is suitable for factories that require continuous commercial production and minimizing downtime between stages.<\/span><\/p>\n This does not mean that the largest line is always the best; the optimal choice is the one that operates at a good utilization rate and the factory continuously sells its production.<\/span><\/p>\n The speed may be advertised by the number of sheets, packs, or meters per minute. However, the theoretical number is not enough to predict daily production.<\/span><\/p>\n It must be asked about:<\/span><\/p>\n Actual capacity is usually lower than maximum theoretical capacity due to stoppages, setup, and material changes.<\/span><\/p>\n It must be ensured that the machine has the capability to run the target number of layers, such as two or three, and that the feeding and embossing units are compatible with that.<\/span><\/p>\n Increasing the number of layers affects paper consumption, product thickness, package size, and its cost.<\/span><\/p>\n The machine specifies a range for the width, diameter, and weight of the raw roll it can accept. It must be ensured that these dimensions are compatible with the materials available from suppliers.<\/span><\/p>\n The length and width of the tissue and the pack size must be specified, rather than using a general description like \"regular size.\" Every package and carton box requires precise dimensions.<\/span><\/p>\n The number of sheets affects the pack length, production speed, raw material consumption, and selling price. It must be ensured that the count can be adjusted easily and accurately.<\/span><\/p>\n Ask about the type of embossing cylinders, the ease of changing them, and their compatibility with the paper thickness and desired design.<\/span><\/p>\n A clear operating interface helps in adjusting speed, counting, alerts, and tracking faults. The interface language, ease of saving settings, and the availability of technical manuals and diagrams should also be reviewed.<\/span><\/p>\n Before placing an order, you should know<\/span><\/p>\n This information is essential for preparing the factory before the equipment arrives.<\/span><\/p>\n Are you targeting an affordable, widely distributed product, higher-quality tissues for hotels and restaurants, or a brand aimed at the retail sector?<\/span><\/p>\n The raw material, size, packaging, and required production capacity vary depending on the target custome<\/span><\/p>\n Do not determine production capacity based on the largest machine you can afford. Calculate the expected monthly sales volume, then choose a capacity that allows for growth without leaving most of the production line\u2019s capacity unused.<\/span><\/p>\n Starting with facial tissues only is different from planning to produce facial tissues, rolls, and table napkins. Each section may require separate space, equipment, and workflow.<\/span><\/p>\n The space must accommodate:<\/span><\/p>\n It is preferable to evaluate samples produced by a machine with the same specifications and using raw material similar to your intended material, while checking the folding, embossing, sheet count, and dimension<\/span><\/p>\n The cost varies depending on the product type, production capacity, level of automation, country of origin, and production line components. The price also differs depending on whether the quotation includes a standalone machine or a complete line with cutting, packing, and packaging equipme<\/span><\/p>\n The project budget is not limited to the cost of the machin<\/span><\/p>\n Therefore, it is preferable to request a customized quotation rather than relying on a general price that may not reflect the project\u2019s needs.<\/span><\/p>\n Al Baraka specializes in establishing and equipping tissue paper projects. Its services are not limited to supplying a tissue paper making machine, but also include assessing the project\u2019s needs and integrating the machines into a production line that suits the product, capacity, space, and budget.<\/p>\n The company\u2019s services include:<\/span><\/p>\n The importance of working with a specialized company lies in ensuring compatibility between the production, cutting, and packaging stages, rather than purchasing each machine from a different supplier and then facing difficulties with integration and operation<\/span><\/p>\n Converting factories use jumbo paper rolls with the required specifications, along with packaging materials such as bags, cardboard boxes, and outer cartons.<\/span><\/p>\n Standard converting machines do not produce raw paper from pulp. Instead, they convert jumbo rolls into finished tissues. Producing paper from pulp requires a different and larger paper production line.<\/span><\/p>\n The number of workers depends on the level of automation and the methods used for roll loading, pack transfer, and packaging. Therefore, the labor requirements for each stage should be obtained from the supplier<\/span><\/p>\n Some machines can produce different sizes within a specific range, but you should confirm the available sizes, changeover time, and the parts that need to be replaced.<\/span><\/p>\n An automatic machine reduces manual intervention and integrates more production stages. A semi-automatic machine relies on workers for some transfer, cutting, or packaging operations.<\/span><\/p>\n There is no single criterion. The product type, production capacity, raw material quality, factory space, packaging method, sales plan, and technical support must all be compatible.<\/span><\/p>\n Specify the product type, number of plies, size, required production capacity, packaging method, and the country where the line will be installed. Based on this information, a suitable quotation can be prepared.<\/span><\/p>\n The success of a tissue paper project does not begin with purchasing the largest machine, but with choosing a tissue paper making machine that produces the size, quality, and quantity the market can absorb, supported by a balanced packaging line, consistent raw materials, and a trained<\/p>\n Contact Al Baraka and specify the tissue type, production capacity, country, and available budget so that the appropriate machine or production line can be recommended and the project can be set up from the planning stage through installation and operation.<\/span><\/p>\n Read more articles:<\/p>\n\n
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<\/p>\nWhat products can be manufactured?<\/b><\/h2>\n
Facial Tissues<\/b><\/h5>\n
Table Napkins<\/b><\/h5>\n
Interfold Tissues<\/b><\/h5>\n
Toilet Paper Rolls<\/b><\/h5>\n
Kitchen Paper Rolls<\/b><\/h5>\n
How Does a Facial Tissue Making Machine Work?<\/b><\/h3>\n
Jumbo Roll Installation<\/b><\/h5>\n
Paper Feeding and Tension Control<\/b><\/h5>\n
Embossing and Ply Bonding<\/b><\/h5>\n
Folding<\/b><\/h5>\n
Counting and grouping<\/b><\/h5>\n
Cutting \/ Segmentation<\/b><\/h5>\n
Packaging<\/b><\/h5>\n
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<\/p>\nThe main components of a tissue production line<\/b><\/h3>\n
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Are You Considering Entering the Facial Tissue Manufacturing Industry?<\/span><\/h2>\n
Types of tissue machines by automation level<\/b><\/h3>\n
Semi-automatic machine<\/b><\/h5>\n
Fully automatic machine<\/b><\/h5>\n
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Integrated automatic production line<\/b><\/h5>\n
Key Specifications of a Tissue Paper Making Machine<\/b><\/h3>\n
Actual Production Capacity<\/b><\/h5>\n
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Number of layers (ply)<\/b><\/h5>\n
Jumbo roll width and diameter<\/b><\/h5>\n
Folded tissue size<\/b><\/h5>\n
Number of tissues per pack<\/b><\/h5>\n
Embossing system<\/b><\/h5>\n
Control system<\/b><\/h5>\n
Electricity and compressed air requirements<\/b><\/h4>\n
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How Do You Choose the Right Machine for Your Project?<\/b><\/h3>\n
Define the Target Market<\/b><\/h5>\n
Start with the Sales Plan<\/b><\/h5>\n
Define the Products Before Setting Up the Factory<\/b><\/h5>\n
Review the Site Area<\/b><\/h5>\n
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Request a Production Sample<\/b><\/h5>\n
Cost of a Tissue Paper Making Machine<\/b><\/h4>\n
How Does Al Baraka Help Set Up Your Project?<\/b><\/h4>\n
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Frequently Asked Questions About Tissue Paper Making Machines<\/b><\/h3>\n
What Raw Materials Are Used in a Tissue Paper Machine?<\/b><\/h5>\n
Does the Machine Produce Paper from Pulp<\/b><\/h5>\n
How Many Workers Does a Tissue Machine Require?<\/b><\/h5>\n
Can the Machine Produce More Than One Size?<\/b><\/h5>\n
What is the difference between automatic and semi-automatic machines?<\/b><\/h5>\n
What Is the Most Important Criterion When Choosing a Machine?<\/b><\/h5>\n
How Can I Get an Accurate Price?<\/b><\/h5>\n
Start Your Project with a Machine That Suits the Market, Not Simply the One with the Highest Specifications<\/b><\/h5>\n